Hengda Intelligent Packaging Line: H4A Dual-Workstation With Scanning System
In the flexible production of custom cabinetry and custom home furnishing industries, where multi-specification, small-batch orders present challenges, intelligent and precise packaging solutions become crucial. Hengda presents the H4A Dual-Wokstation Carton Packaging Line With Scanning System – a highly integrated, cost-effective solution that excels in free packing mode, combining advanced system with intelligent carton cutting machine coordination for precise packaging dimensioning.
Overview Of The Packaging Line
The H4A Dual-Workstation Solution delivers exceptional packaging automation with:
Compact Footprint
- 15m × 6m layout, ideal for space-constrained facilities
Cost-Effective Automation
- Balances performance and affordability
- 3-4 operators required, reducing labor costs
Optimized for Medium-Scale Production
- Supports 10,000–20,000㎡ monthly output (unfolded area)
Precision Dimensioning
- Integrated height sensor replaces manual layer counting
- Delivers more reliable data than traditional estimation methods
Precise Dimension Capture in Free Packing Mode
The system ensures accurate packaging sizing through smart data acquisition and carton cutting machine synchronization:
QR Code-Based Dimension Chain
- Single-Panel QR Scanning
- Scans QR codes on individual panels to extract attributes & dimensions
- Master Packaging QR Generation
- System consolidates panel data to create an overall package QR code
- Height Measurement Logic
- If QR contains L/W/H: Industrial camera verifies dimensions
- If height missing: Height sensor provides real-time measurement
Industrial Camera’s Critical Role
With multiple palletizing stations and unpredictable package sequencing, the camera:
- Identifies packages via QR/visual recognition
- Triggers dynamic cutting – the system auto-adjusts the cutter to produce perfectly sized packaging, minimizing material waste
Equipment List Of The Packaging Line
| Component | Qty | Key Function |
|---|---|---|
| MAC-H4A Carton Machine | 1 | 4-cardboard-silo |
| MP-MDT Palletizing Stations | 2 | Panel stacking/loading |
| MP-GT Straight Roller Conveyor | 1 | Material transport |
| Height Sensor | 1 | Height Measuring |
| Industrial Camera | 1 | Package identification |
| MP-SX Carton Feeder | 1 | Precision carton delivery |
| MP-WGT Non-Powered Rollers | 1 | Buffer/transfer assist |
| PLC Control System | 1 | Centralized automation control |
| Customer-Supplied | 2 sets | PCs, scanners, label printers |
Conclusion
The H4A Dual-Workstation Solution redefines flexible packaging with:
Smart QR-based dimensioning
Real-time carton cutting machine coordination
Material-optimized packaging
Ideal for manufacturers seeking agile, automated packaging without compromising precision or cost-efficiency.
